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How one small Wisconsin roaster became a leader in ethical coffee

Recyclable packaging, regenerative agriculture, and more

Wonderstate Coffee
Wonderstate Coffee

Founded by Caleb Nicholes in 2005, Wonderstate Coffee began as a coffee roasting company that sold to local Co-Op grocery stores. Coming from the wine industry, Nicholes was inspired to find and roast the most extraordinary coffee he could. He later developed a deep interest in fairness in the supply chain, environmental responsibility, and equitable compensation for coffee farmers.

By combining his passion for exceptional coffee with earnest intentions, Wonderstate Coffee has made a national impact in the coffee world today. Shortly after Caleb started the company in 2005, Denise and TJ Semanchin (husband and wife) bought the company to become partners with Caleb. I chatted with TJ to learn more about how this small, Wisconsin-based roaster is refining American coffee through ethical sourcing, environmental stewardship, and an unwavering commitment to transparency.

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Wonderstate Coffee sourcing model

Wonderstate Coffee
Wonderstate Coffee

Wonderstate Coffee’s sourcing model extends beyond fair trade, with a focus on forming relationships and partnerships with farmers and cooperatives worldwide.”Our relationships are built on trust, transparency, and shared goals. We pay well above commodity and Fair Trade prices—because that’s what it takes to support quality and sustainability. We visit producers regularly, discuss harvest plans, taste coffees together, and invest in projects that improve the quality of life or infrastructure on the ground. It’s hands-on, personal, and constantly evolving,” says Semanchin.

“As we started, it became increasingly clear to us that a reliance on the commodity market for pricing has failed small farmers, perpetuating a life of poverty for many and threatening the supply of quality coffee. The going rate for a pound of coffee changes daily based on global yield projections, consumer demand, and the usual fluctuations of various financial markets. The market experiences numerous volatile, short-term price shocks, which wreak havoc on farmers,” he says.

Solar roasting and sustainable efforts

Wonderstate Coffee
Wonderstate Coffee

Wonderstate Coffee also sets itself apart with its 100% solar-powered roasting facility. “We went solar because it just made sense—it was a way to align our operations with our values. It took some planning and a lot of help from local experts, and in 2015, we installed the system that powers our entire roasting facility except our vintage gas-powered Probat roasters.” The environmental impact of this switch is substantial, helping the brand prevent hundreds of tons of CO₂ from entering the atmosphere each year. From a financial perspective, the brand was also able to reduce its energy bills and gradually gain more energy independence.

Compostable and recyclable packaging

In addition to its solar-powered efforts, Wonderstate Coffee has also placed a strong focus on crafting coffee packaging that prioritizes compostable and recyclable materials. “We saw a gap between our sustainable sourcing and the waste introduced by conventional packaging. It didn’t align with our promise to regenerate soil and reduce ecological footprints,” says Semanchin.

From there, the team set out to find a better option and spent a considerable amount of time perfecting the packaging, including testing materials and ensuring that coffee freshness was not compromised. Today, Wonderstate Coffee’s bags are either recyclable or industrially compostable, aligning with the company’s values and commitment to the environment.

Regenerative agriculture

Wonderstate Coffee also supports regenerative agricultural principles, a concept they consider at every level, “From the way coffee is grown to how we operate here in Wisconsin.”

“On the farm side, we work with producers who are rebuilding soil, planting diverse crops, and stewarding their land with care. We also support those efforts directly, whether that’s through paying quality premiums, funding compost systems, or helping connect growers with other forms of educational or financial support. We strive to live by that philosophy at our roastery as well—utilizing solar power, minimizing waste, composting, and continually seeking ways to improve our impact on the planet and the people who grow our coffee,” says Semanchin.

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Emily Caldwell
Emily is a Features Writer at The Manual, where she specializes in food, beverage, and travel content. She focuses on weaving…
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